fullfatrr.com Gallery
Home > Member Galleries > Joe90 > TD6 '02 FFRR Thermostat Exchange (sort by title)
TITLE  +   - 
FILE NAME  +   - 
DATE  +   - 
PEL000060.jpg
01 - The Thermostat – 469 viewsThis doesn't look anything like it, I've got to get a better photo! Enjoy the howto :)
640x-IMAG0591.jpg
02 - Additional Bonnet Stay for windy weather! – 471 viewsA gust of wind blew to bonnet shut, so add an extra stay for safety, or wear a hard hat!
640x-IMAG0531.jpg
05 - removing the engine covers – 652 viewsStarting here you have to remove the front cover and the top right cover
640x-IMAG0532.jpg
06 - removing the engine covers – 609 viewsFront cover removed three allen keys bolts. It is easier to pull out aand lift to one side the air intake for the bolt on the left hand side.
640x-IMAG0533.jpg
07 - Can now start removing the anclillaries, etc – 787 viewsTop right cover removed
640x-IMAG0534.jpg
08 - remove Intercooler hose from EGR Valve – 874 viewsUndo the two jubilee clips for the air intake from the intercooler to the EGR valve.
640x-IMAG0535.jpg
09 - Bottom clip from intercooler-EGR valve hose – 890 viewsand the bottom one. Use a big flat bladed screwdriver if clips are pointing in the right direction, or a 7mm socket will better do the job. Pull off the hose. You may find a bit of grease and grime in the hose and inside the EGR valve. You can remove valve if you want to to clean it out. I had recently done mine so not needed.
640x-IMAG0536.jpg
10 - EGR/Intercooler hose removed – 916 viewsHose removed
640x-IMAG0537.jpg
11 - Remove undertray – 850 views16 screw bolts hold the engine under tray in place
640x-IMAG0538.jpg
12 - remove undertray – 838 viewsRemove the towing eye cover to reveal the last two bolts
640x-IMAG0539.jpg
13 - Engine Undertray removed – 804 viewsEngine undertray removed - needs a clean!
640x-IMAG0541.jpg
14 - Disconnect Fan Cowl (Bottom) – 916 viewsUnclip the cooling hose from the fan cowl (Remember to clip it back on when refitting everything otherwise it will chafe against one of the pulleys
47 files on 4 page(s) 1