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BLRover



Member Since: 15 Oct 2023
Location: Tennessee
Posts: 17

United States 
Front Diff Magically Creating More Fluid

Vehicle is new to me. Been getting leaking from the breather tube on my front diff. Massive amount of fluid drained when pulling the FILL plug. In total, took over 2.5L out. Performed drain and refill to spec. Fast forward, the front diff breather tube continues to spit oil. I assume a clog in the line and pull the breather. Planning to shoot in some air, I open the fill plug on the front diff. I get nearly a liter of fluid from the FILL plug once again before closing it up. Where is this excess fluid coming from?? Transfer case perhaps?

Post #680767 19th Dec 2023 7:01pm
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Haylands



Member Since: 04 Mar 2014
Location: East Yorkshire
Posts: 7929

England 2014 Range Rover Autobiography SDV8 Loire Blue

Transfer case is nowhere near the front diff, nearest oil is the engine oil, how's the level...?? Pete

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2014 L405 Autobiography SDV8 4.4 Loire Blue Ebony interior
2011 L322 Vogue SE 4.4 TDV8 Baltic Blue. Parchment over Navy Interior. Sold
2012 L322 Autobiography 5.0 Supercharged Ipanema Sand, Jet Interior. Sold
2002 L322 Vogue 4.4 V8 Epson Green, Ivory over Aspen Interior (Fatty Offroader) Sold
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Post #680768 19th Dec 2023 7:13pm
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BLRover



Member Since: 15 Oct 2023
Location: Tennessee
Posts: 17

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engine oil is showing low as well after being topped up after my first check!

Post #680769 19th Dec 2023 7:16pm
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Phoenix



Member Since: 16 May 2022
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...

Last edited by Phoenix on 23rd Dec 2023 10:48pm. Edited 2 times in total

Post #680770 19th Dec 2023 7:21pm
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BLRover



Member Since: 15 Oct 2023
Location: Tennessee
Posts: 17

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Not what I was hoping to hear. The prior owner had a new engine put in as the original gave up nearly as soon as he bought it. How bad might this be? Brandon
2008 4.2L SC L322
Prior Steward of a 2000 Disco 2 and 2006 LR3

Post #680771 19th Dec 2023 7:24pm
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Phoenix



Member Since: 16 May 2022
Location: Gone
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...

Last edited by Phoenix on 23rd Dec 2023 10:48pm. Edited 1 time in total

Post #680773 19th Dec 2023 7:45pm
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BLRover



Member Since: 15 Oct 2023
Location: Tennessee
Posts: 17

United States 

Huge thanks for the information. I’ll do some digging to see what that fix might entail. Feel free to pass along any more wisdom you might have! Brandon
2008 4.2L SC L322
Prior Steward of a 2000 Disco 2 and 2006 LR3

Post #680775 19th Dec 2023 8:14pm
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BLRover



Member Since: 15 Oct 2023
Location: Tennessee
Posts: 17

United States 

Phoenix wrote:
Well that's going to be expensive to sort, I've seen a driveshaft wear through the sump tube before - I can't remember if it was a loose differential or support bearing failed, it needed a new oil pan extension though.


If the driveshaft has worn through the sump tube, how would oil leak into the sealed diff? I think I’m missing how engine oil could get in there. Brandon
2008 4.2L SC L322
Prior Steward of a 2000 Disco 2 and 2006 LR3

Post #680782 19th Dec 2023 9:29pm
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BLRover



Member Since: 15 Oct 2023
Location: Tennessee
Posts: 17

United States 

Phoenix wrote:
In that case it sounds like there has been a misalignment of the front differential or support when the engine was replaced - or the oil pan extension was damaged when removed from the donor vehicle.
Not particularly expensive on parts but quite a bit of labour involved.


Any more information you have on this? Not seeing much on this topic elsewhere. Not even able to find the part for the oil pan extension. Thanks again! Brandon
2008 4.2L SC L322
Prior Steward of a 2000 Disco 2 and 2006 LR3

Post #680783 19th Dec 2023 9:35pm
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Phoenix



Member Since: 16 May 2022
Location: Gone
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...

Last edited by Phoenix on 23rd Dec 2023 10:49pm. Edited 1 time in total

Post #680788 19th Dec 2023 11:15pm
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BLRover



Member Since: 15 Oct 2023
Location: Tennessee
Posts: 17

United States 

Would it be likely that I would see an oil leak near the rear of the diff if the sump tube has been worn through? My only evidence of a leak seems to come from the diff breather hose up by the airbox. Brandon
2008 4.2L SC L322
Prior Steward of a 2000 Disco 2 and 2006 LR3

Post #680832 20th Dec 2023 6:04pm
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BLRover



Member Since: 15 Oct 2023
Location: Tennessee
Posts: 17

United States 

Phoenix wrote:
BLRover wrote:
If the driveshaft has worn through the sump tube, how would oil leak into the sealed diff? I think I’m missing how engine oil could get in there.

If there is enough movement in the driveshaft to wear through the sump tube, then the seal will be compromised, not enough for the sump to empty itself into the differential (clearly!) but enough for the lower viscosity oil to weep past a damaged / worn seal.
Take the long driveshaft out, and assess from there.


Would it be likely that I would see an oil leak near the rear of the diff if the sump tube has been worn through? My only evidence of a leak seems to come from the diff breather hose up by the airbox. Brandon
2008 4.2L SC L322
Prior Steward of a 2000 Disco 2 and 2006 LR3

Post #680833 20th Dec 2023 6:06pm
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Phoenix



Member Since: 16 May 2022
Location: Gone
Posts: 1631

United Kingdom 

...

Last edited by Phoenix on 23rd Dec 2023 10:41pm. Edited 1 time in total

Post #680837 20th Dec 2023 6:24pm
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BLRover



Member Since: 15 Oct 2023
Location: Tennessee
Posts: 17

United States 

BLRover wrote:
Phoenix wrote:
BLRover wrote:
If the driveshaft has worn through the sump tube, how would oil leak into the sealed diff? I think I’m missing how engine oil could get in there.

If there is enough movement in the driveshaft to wear through the sump tube, then the seal will be compromised, not enough for the sump to empty itself into the differential (clearly!) but enough for the lower viscosity oil to weep past a damaged / worn seal.
Take the long driveshaft out, and assess from there.


Would it be likely that I would see an oil leak near the rear of the diff if the sump tube has been worn through? My only evidence of a leak seems to come from the diff breather hose up by the airbox.


Makes sense (even though I don't want to believe it!) I don't hear any sounds upon acceleration and there's no leak other than the breather hose so it's mainly just my inability to get my head around the possibility I could get engine oil in my diff. However, if I've learned nothing else in my prior ownership experiences, it's that one should generally trust the wisdom of the community and with a rover anything is possible.

I'll follow your recommendation of dropping the long shaft and see what we see from there. Thanks again. Brandon
2008 4.2L SC L322
Prior Steward of a 2000 Disco 2 and 2006 LR3

Post #680841 20th Dec 2023 6:31pm
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BLRover



Member Since: 15 Oct 2023
Location: Tennessee
Posts: 17

United States 

Upon further inspection, (thanks to my friend with a lift) there is no visible wear or touch point above the drive shaft. Is there an internal seal between the oil pan and the diff that could be allowing the transfer of engine oil into the front diff? I'm assuming I'll have to drop the diff to find out, but I would be keen to know what I'm getting into beforehand. Brandon
2008 4.2L SC L322
Prior Steward of a 2000 Disco 2 and 2006 LR3

Post #681330 28th Dec 2023 3:51pm
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