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Home > Technical (L322) > My New RR 3.6 TDV8 Has Just Broken Down Turbo/ or EGRs
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mjdronfield



Member Since: 04 Nov 2011
Location: Derbyshire
Posts: 7640

United Kingdom 2011 Range Rover Vogue SE TDV8 Buckingham Blue

Ffffffff...... Well, at least now you know.

Get the new bits on.... hopefully happy motoring then....

Thumbs Up 2011 Range Rover Vogue SE 4.4 TDV8

Previous cars :
2003 Range Rover Vogue TD6
1999 Discovery Td5 ES
1995 BMW M5 3.8 6 speed
1992 Range Rover 3.9 Efi Vogue
1992 BMW M5 3.8
1988 BMW 735i SE
1989 Ford Sierra XR4x4 2.9i
1981 Ford Fiesta Supersport

Post #597644 15th Jun 2021 8:31pm
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theanswers



Member Since: 30 Jul 2012
Location: Ireland
Posts: 302

Ireland 

Completely, at least I know. I had always suspected the turbos, and I was correct!

Any recommendations about what to replace along with the turbos?

1. Intercooler?
2. Oil Feed pipes?

Just want to make this bullet proof...

Likewise, based on past experiences what is the likelihood of additional engine issues based on my experience? Anything I should check in this regard...

Post #597647 15th Jun 2021 8:46pm
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theanswers



Member Since: 30 Jul 2012
Location: Ireland
Posts: 302

Ireland 

Hi folks.

So eventually the mechanic is making progress. In order to access the Passenger side turbo he decided the best route was via removing the engine and gearbox, which he has done! (I don't have much luck with these RRs!)

He informed be there was oil everywhere in the intercooler & Pipes.

Anyways, this has allowed one to get a look into the condition of the turbo.

We believe everything is there, so hopefully with new turbos and a cleaned out intercooler we should hopefully be back in action with no damage. It's so hard to know.

Post #599245 30th Jun 2021 1:59pm
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theanswers



Member Since: 30 Jul 2012
Location: Ireland
Posts: 302

Ireland 

Pictures of her as she stands...

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Click image to enlarge


Post #599959 7th Jul 2021 7:12pm
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theanswers



Member Since: 30 Jul 2012
Location: Ireland
Posts: 302

Ireland 

The turbos are currently getting repaired at Midland Turbos as recommended by a forum member.

The feedback is as follows:

Left Turbo 1

Cause of failure - Major Overspeed - see attached leaflet especially looking at pipework on the inlet and or intercooler. Also check and Boost Control systems, damaged intercoolers and ECU faults.

Cautionary Note - check air filter and induction pipes for residue.

====================================================================

Right Turbo 2

Cause of failure - Full of oil and carbon, probably as a result of the left sided failure.

====================================================================

Tbf it occurred only 12 minutes after blanking EGRs, but I'm struggling to see how this can be related. It seems to be pure chance.

Hope to have the turbos back by the end of the week and have her back on the road next week.

I'm also replacing the Intercooler/ Intercooler Pipes whilst I'm at it.

Post #599960 7th Jul 2021 7:14pm
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ur20v



Member Since: 19 Feb 2019
Location: None
Posts: 634

A Trap 

Deleted

Last edited by ur20v on 4th Oct 2021 4:03pm. Edited 1 time in total

Post #599965 7th Jul 2021 8:07pm
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AJGalaxy2012



Member Since: 11 Jun 2018
Location: Gainsborough
Posts: 1463

United Kingdom 2012 Range Rover Vogue SE 4.4 V8 Bonatti Grey

Midland turbos are a great company, really know their stuff and do quality work with sensible pricing. We've had quite a few specialist turbo's built by them, always been spot on. You should have confidence in their work and seriously note their comments and advice.

J BMW i3 Electric Car
2012 Full Fat RR 4.4 TDV8 (now gone)
2006 VW Touareg 3.0 TDi V6

Post #599991 8th Jul 2021 6:29am
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Haylands



Member Since: 04 Mar 2014
Location: East Yorkshire
Posts: 7927

England 2014 Range Rover Autobiography SDV8 Loire Blue

IMHO remove the EGR blanking... then, either replace the EGR's and make it work as JLR intended or get them mapped out by a remapping company...

Just my 2p...

Good luck... Thumbs Up Pete

__________________________________________________
2014 L405 Autobiography SDV8 4.4 Loire Blue Ebony interior
2011 L322 Vogue SE 4.4 TDV8 Baltic Blue. Parchment over Navy Interior. Sold
2012 L322 Autobiography 5.0 Supercharged Ipanema Sand, Jet Interior. Sold
2002 L322 Vogue 4.4 V8 Epson Green, Ivory over Aspen Interior (Fatty Offroader) Sold
-Click for Project Fatty off roader-

Post #600020 8th Jul 2021 10:52am
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theanswers



Member Since: 30 Jul 2012
Location: Ireland
Posts: 302

Ireland 

OK Folks. So an update for your guys.

Apparently the Starter & Alternator were replaced or maybe refurbished with the previous owner so all is OK on that front - but now certainly would be the right time to go at it.

The mechanic is currently reinstalling the engine so should know by tomorrow what condition everything is in. Nevertheless, not looking promising at the moment.

We found pieces of broken turbo at the bottom of the intercooler. Just hoping none of this made it's way into the engine. Which is unlikely.

If this doesn't work, sometime in September I'm going to have to strip the engine head and repair whatever is wrong. The second RR I've had to do this on.

Let's hope not.

Click image to enlarge

Post #600620 14th Jul 2021 12:31pm
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theanswers



Member Since: 30 Jul 2012
Location: Ireland
Posts: 302

Ireland 

OK Folks!

Another update --> She Lives.

New Intercooler and Intercooler pipes, and she's running A1. I'm so surprised I really was expecting some internal damage owing to the amount of debries found in the intercooler.

So I took her for a 1 hour drive yesterday and it perform perfect except for two things which I must sort.

1. The headlight alignment is off with the left side much too high, thus blinding oncoming traffic. I must adjust this down tonight.
2. Coming up a steep hill out of town engine system fault came up on the screen and it cut power. I assume over boosting. As I mentioned all intercoolers pipes are new, so the only fault I think is causing this is the blanking of the EGRs.

I checked the faults but there was 15+ owing to the engine replacement etc. I therefore cleared them and am awaiting the same to occur again.

I'm not flooring it currently and driving gently until I can get a feel for the car.

We never really got to the bottom of why the original turbo failed, however midland noted overspeed.

Could EGRs blanking cause the above symptom -> 'overspeed' and thus to prevent damage the car by cutting the power?

Nonetheless we are on the road to recovery with this RR!

Post #600930 17th Jul 2021 11:45am
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theanswers



Member Since: 30 Jul 2012
Location: Ireland
Posts: 302

Ireland 

Haylands wrote:
IMHO remove the EGR blanking... then, either replace the EGR's and make it work as JLR intended or get them mapped out by a remapping company...

Just my 2p...

Good luck... Thumbs Up


I going to get them mapped out. Had EGRs fail in the past and take a cylinder piston/ head with them so not taking that chance again!

Post #600931 17th Jul 2021 11:48am
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mjdronfield



Member Since: 04 Nov 2011
Location: Derbyshire
Posts: 7640

United Kingdom 2011 Range Rover Vogue SE TDV8 Buckingham Blue

That’s excellent news. Can’t help with your turbo query though.

I’m not sure anyone has actually nailed down the reason they fail.....

Thumbs Up 2011 Range Rover Vogue SE 4.4 TDV8

Previous cars :
2003 Range Rover Vogue TD6
1999 Discovery Td5 ES
1995 BMW M5 3.8 6 speed
1992 Range Rover 3.9 Efi Vogue
1992 BMW M5 3.8
1988 BMW 735i SE
1989 Ford Sierra XR4x4 2.9i
1981 Ford Fiesta Supersport

Post #600932 17th Jul 2021 11:49am
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theanswers



Member Since: 30 Jul 2012
Location: Ireland
Posts: 302

Ireland 

OK folks.

So I took her out today and replicated the fault.

These are the error codes:
P140A EGR - They are blanked and getting mapped out on Monday.
P023D Manifold Absolute Pressure Sensor A!

Any ideas? I've installed new Intercooler Hoses/ New Intercooler. Going check the manifold for any obvious signs of leaks.

Could this be related to the blanked EGRs?

Peter.

Post #600947 17th Jul 2021 2:38pm
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