TD6 '02 FFRR Thermostat Exchange (sort by title) |
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36 - EGR Manifold Pipe – 861 viewsEGR pipe from exhaust manifold removed. Require T45 torx to remove with some skinny extensions
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35 - EGR Cooler – 905 viewsEGR cooler removed and left to dangle on a coolant hose. Three allen bolts (6mm) release this.
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34 - Refitting/Undoing the cylinder block coolant drain plug – 593 viewsWARNING! This is when you need the Kagool. As soon as you remove the drain plug there is no escape! Water/Coolant goes and splashes everywhere. No easy way to catch it, just be ready to get out of the way. Coolant doesn't taste nice or do your eyes any good. This is a lot easier if you are on ramps / in a pit.
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33 - The cylinder block coolant drain – 616 viewsThis is located on the drivers side (RHD) of the engine block. There is a small triangular section of the engine subframe, look up and you will see the plug behind the exhaust manifold. I had left the car in standard height, so found it easiest to slide under the car below the side steps and wriggle up, using right hand to undo plug with 13mm spanner.
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32 - Fixing/Undoing the EGR pipe to the exhaust manifold – 605 views
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31 - Pipe clamps for the EGR assembly – 617 views
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30 - Fixing / UNdoing the EGR Cooler – 632 views
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29 - Fixing /Undoing the Coolant rail – 673 views
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28 - The coolant rail attached to the EGR cooler – 705 views
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27 - Valve thingy inside coolant rail – 745 viewsTake care with the prongs, they easily break off
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26 - Fixing/Undoing the EGR pipe to the exhaust manifold – 713 views
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25 - Removing EGR Cooler – 942 viewsCan nearly see the thermostat now, just need to remove all the EGR pipework
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