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Home > Member Galleries > Joe90 > TD6 '02 FFRR Thermostat Exchange (sort by title)
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05 - removing the engine covers – 564 viewsStarting here you have to remove the front cover and the top right cover
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06 - removing the engine covers – 538 viewsFront cover removed three allen keys bolts. It is easier to pull out aand lift to one side the air intake for the bolt on the left hand side.
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07 - Can now start removing the anclillaries, etc – 694 viewsTop right cover removed
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08 - remove Intercooler hose from EGR Valve – 767 viewsUndo the two jubilee clips for the air intake from the intercooler to the EGR valve.
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09 - Bottom clip from intercooler-EGR valve hose – 780 viewsand the bottom one. Use a big flat bladed screwdriver if clips are pointing in the right direction, or a 7mm socket will better do the job. Pull off the hose. You may find a bit of grease and grime in the hose and inside the EGR valve. You can remove valve if you want to to clean it out. I had recently done mine so not needed.
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10 - EGR/Intercooler hose removed – 809 viewsHose removed
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11 - Remove undertray – 759 views16 screw bolts hold the engine under tray in place
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48 - Refit undertray – 716 views
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12 - remove undertray – 747 viewsRemove the towing eye cover to reveal the last two bolts
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13 - Engine Undertray removed – 716 viewsEngine undertray removed - needs a clean!
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14 - Disconnect Fan Cowl (Bottom) – 815 viewsUnclip the cooling hose from the fan cowl (Remember to clip it back on when refitting everything otherwise it will chafe against one of the pulleys
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15 - Disconnect Fan Cowl (Bottom and Top) – 792 viewsThe plastic rivet holding the fan cowl on at the bottom. There are two more plastic rivets on top, remove these.
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