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 Track rods and ends
steve k

Post30th Aug 2025 7:31pm
Forum: Technical (L322) · Replies: 2 · Views: 200 · Subject: Track rods and ends
I have just been through the same pain. You can get the collar in the UK for £7.50 ! albeit a genuine one.

part no' is QED000011


I stopped short of ordering a genuine M16 fine thread nut and ...
 ZF5HP 24 Gearbox - Delayed and harsh engagement
steve k

Post30th Aug 2025 7:21pm
Forum: Technical (L322) · Replies: 13 · Views: 372 · Subject: ZF5HP 24 Gearbox - Delayed and harsh engagement
Thanks again Phil. Thumbs Up

I think that covers off the valve body status.

For now I need to focus on other work in preparation for its MOT but once I get it road going I will be updating th ...
 ZF5HP 24 Gearbox - Delayed and harsh engagement
steve k

Post30th Aug 2025 3:37pm
Forum: Technical (L322) · Replies: 13 · Views: 372 · Subject: ZF5HP 24 Gearbox - Delayed and harsh engagement
Hi Phil

Yes i am confident it does from enlarging the original hi-res photo. It's more luck than judgement that I also took a photo of this stamping along with the cast numbers!



https://www. ...
 ZF5HP 24 Gearbox - Delayed and harsh engagement
steve k

Post30th Aug 2025 9:54am
Forum: Technical (L322) · Replies: 13 · Views: 372 · Subject: ZF5HP 24 Gearbox - Delayed and harsh engagement
Hi Phil
sorry to keep this going but the last thing I would like to check before leaving the gearbox as-is until I get it on the road to fully assess all gear selections and any other issues.

I h ...
 ZF5HP 24 Gearbox - Delayed and harsh engagement
steve k

Post29th Aug 2025 6:17pm
Forum: Technical (L322) · Replies: 13 · Views: 372 · Subject: ZF5HP 24 Gearbox - Delayed and harsh engagement
With the proper wiring diagrams I have re-checked the connections from the ECU box down into the box and back my results confirm the internal gearbox wiring is faultless.

Without your very helpful ...
 ZF5HP 24 Gearbox - Delayed and harsh engagement
steve k

Post29th Aug 2025 3:43pm
Forum: Technical (L322) · Replies: 13 · Views: 372 · Subject: ZF5HP 24 Gearbox - Delayed and harsh engagement
Wow - blimey! many thanks. I will compare the correct wiring to my results and see where it leads. This is very helpful Phil -
 ZF5HP 24 Gearbox - Delayed and harsh engagement
steve k

Post29th Aug 2025 1:53pm
Forum: Technical (L322) · Replies: 13 · Views: 372 · Subject: ZF5HP 24 Gearbox - Delayed and harsh engagement
Hi Phil

unfortunately I cannot get a reliable test under the car as access and visibility is bad, even with clip leads and probes I cannot be certain on test result. What I can confirm is that with ...
 ZF5HP 24 Gearbox - Delayed and harsh engagement
steve k

Post28th Aug 2025 7:22pm
Forum: Technical (L322) · Replies: 13 · Views: 372 · Subject: ZF5HP 24 Gearbox - Delayed and harsh engagement
Hello Phil, many thanks for you question. No warning messages relating to the gearbox upon taking delivery or since doing the work so far. The car was delivered on a recovery and I have only been able ...
 ZF5HP 24 Gearbox - Delayed and harsh engagement
steve k

Post28th Aug 2025 10:44am
Forum: Technical (L322) · Replies: 13 · Views: 372 · Subject: ZF5HP 24 Gearbox - Delayed and harsh engagement
I have only recently purchased the car 2004 4.4M62 with the ZF box knowing fully that it had a gearbox problem so I am in the process of working through the fault. The car is not MOTd so not able to r ...
 Low coolant warning with new coolant bottle
steve k

Post15th Aug 2025 3:31pm
Forum: Technical (L322) · Replies: 5 · Views: 333 · Subject: Low coolant warning with new coolant bottle
so far so good then. I need to re-explain though as my explanation was not totally accurate:

Inside the tank is a 'float' Its buoyancy is determined by the level plus specific gravity of the coolan ...
 rolling resto
steve k

Post14th Aug 2025 11:30pm
Forum: Maintenance & Mods (L322) · Replies: 1 · Views: 304 · Subject: rolling resto
I'm still dealing with night sweats, dribbling for no reason and a lack of co-ordination down my right side after my battle with rear arch rust syndrome over a year ago and this does not help!

Good ...
 Fuel Comp Cyl and fuel pressures
steve k

Post14th Aug 2025 11:11pm
Forum: Maintenance & Mods (L322) · Replies: 1 · Views: 232 · Subject: Fuel Comp Cyl and fuel pressures
You idle low pressure is right in the good zone - spec is 1.5 to 5 bar (150 and 500 kpa) and matches my TD6.

High pressure at idle specification is between 307 and 317 bar (30700 and 331700 kpa) an ...
 Battery Values / Charging
steve k

Post14th Aug 2025 10:22pm
Forum: Technical (L322) · Replies: 5 · Views: 356 · Subject: Battery Values / Charging
The fact that it would not even 'click' or 'whirr' suggests to me:

This is going to sound boring, silly and irrelevant but have you checked the 'soundness' of both battery terminals for cleanliness ...
 Low coolant warning with new coolant bottle
steve k

Post14th Aug 2025 10:03pm
Forum: Technical (L322) · Replies: 5 · Views: 333 · Subject: Low coolant warning with new coolant bottle
As kevinp just said - there may be (I have a 4.4 petrol but not yet checked as its still new to me) a level sensor that is fed into the bottom of the tank.

It provides 1 function only. It floats d ...
 howling / frequency noise at motorway speed
steve k

Post14th Aug 2025 9:54pm
Forum: Technical (L322) · Replies: 7 · Views: 319 · Subject: howling / frequency noise at motorway speed
Rad fan cutting in to aid cooling during a DPF regen?

It's a 5.0 petrol? so if I'm correct there is no regen on petrol cars?

Sounds like viscous fan is getting tired. At higher RPM if its starti ...
 
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